Generators

Sizing, Design & Installation

Load Analysis: Comprehensive site load profiling including starting currents, peak demands, and harmonics to accurately size generators for reliable, efficient operation.
Site Planning: Detailed site assessment covering location, ventilation, access, noise constraints, and structural requirements for optimal generator placement.
Exhaust System Design: Engineering of complete exhaust systems including mufflers, catalytic converters, flexible connections, and stack routing to meet emission and noise regulations.
Fuel System Design: Design and specification of fuel storage, piping, transfer systems, and day tanks to ensure reliable fuel delivery under all operating conditions.
Cooling System Installation: Installation and configuration of radiator, heat exchanger, or remote cooling systems sized for ambient temperature and duty cycle requirements.
Commissioning: Full system commissioning including functional testing, load verification, protection relay calibration, and integration with building management and ATS systems.

Fluids & Filters: Scheduled replacement of engine oil, coolant, fuel filters, air filters, and lube filters using OEM-specified fluids and intervals to maintain reliability.
Cooling System Service: Inspection and maintenance of radiators, water pumps, thermostats, coolant condition, and heat exchangers to prevent overheating and thermal degradation.
Battery Maintenance: Regular battery testing, cleaning, terminal service, and replacement programs to ensure reliable engine cranking and starting under all conditions.
Air Intake Service: Inspection and cleaning of air intake systems, turbochargers, and aftercoolers to maintain combustion efficiency and prevent dust ingress damage.
General Inspection: Comprehensive scheduled inspections covering belts, hoses, connections, controls, safety devices, and overall mechanical condition to catch issues early.

Load Bank Testing: Controlled resistive and reactive load bank testing to verify generator capacity, voltage regulation, frequency stability, and cooling system performance under full load.
Wet Stacking Prevention: Periodic loaded run testing to prevent wet stacking -- unburned fuel accumulation in exhaust -- particularly for standby generators with light or no regular load.
ATS Testing: Functional testing and maintenance of Automatic Transfer Switches including transfer timing, voltage sensing, and utility-to-generator transition verification.
Fuel Consumption Analysis: Measurement and analysis of fuel consumption rates under various load levels to verify efficiency, identify degradation, and optimize operating costs.

Fuel Polishing: On-site fuel polishing and filtration to remove water, microbial contamination, sludge, and particulates from stored diesel to restore fuel quality and prevent injector damage.
Tank Cleaning: Complete fuel tank draining, cleaning, and inspection to eliminate microbial growth, corrosion, sediment, and water accumulation that degrades fuel quality.
Additive Treatment: Application of fuel biocides, stabilizers, cold-flow improvers, and cetane boosters to maintain fuel quality during storage and ensure reliable cold-weather starting.
Quality Testing: Laboratory-grade fuel sampling and analysis including flash point, water content, microbial count, and particulate contamination to verify fuel meets engine manufacturer specifications.

Engine Overhaul: Complete or partial engine overhaul including piston rings, cylinder liners, bearings, valve train, and gaskets to restore performance and extend generator life.
Fuel Injection Service: Testing, calibration, and repair of fuel injection pumps and injectors to restore proper atomization, timing, and fuel delivery for optimal combustion.
Turbocharger Service: Inspection, balancing, and rebuild of turbochargers to restore boost pressure, reduce exhaust smoke, and maintain engine power output.
Alternator Testing: Electrical testing of alternator windings, diodes, voltage regulators, and excitation systems to ensure stable power output and protect against electrical faults.
Governor Calibration: Testing and calibration of mechanical and electronic governors to ensure proper frequency regulation, load response, and stable voltage under varying load conditions.

Panel Upgrades: Replacement and modernization of generator control panels with advanced digital controllers featuring remote monitoring, event logging, and comprehensive protection functions.
Paralleling Systems: Design, installation, and commissioning of multi-generator paralleling systems for load sharing, redundancy, and capacity expansion in critical power applications.
IoT Remote Monitoring: Integration of IoT-enabled monitoring platforms providing real-time telemetry, alerts, fuel level tracking, and predictive maintenance analytics from any location.
Emissions Control: Installation and optimization of emissions control systems including SCR, DPF, and oxidation catalysts to meet environmental regulations and permit requirements.

24/7 Emergency Response: Round-the-clock emergency generator deployment and field repair services to restore critical power fast during unexpected outages and equipment failures.
Temporary Power: Rental and deployment of mobile generators from 20 kVA to 2000+ kVA with fuel supply, cabling, and load connection for planned outages, events, and disaster recovery.
Load Bank Rental: Supply of portable load banks for on-site testing, commissioning, and maintenance of generators and UPS systems without interrupting facility operations.

NFPA 110 Compliance: Comprehensive inspection, testing, and documentation programs to ensure emergency and standby power systems meet NFPA 110 Level 1 and Level 2 requirements.
Stack Testing: Emissions stack testing and analysis to verify compliance with EPA, state, and local air quality regulations for permitted generator installations.
Noise Surveys: Acoustic measurement and noise impact assessments to verify generator installations meet local noise ordinances and occupational hearing conservation requirements.